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Thursday, December 5, 2013

#163 - Explosion Atmosphere Analysis Application

The recent mining deaths in Colorado USA involved two miners who died of carbon monoxide poisoning after they entered an area of the mine where an explosive had previously been detonated. (link)

We usually think only of the dynamic physical effects caused by explosions. However, explosions can also create gas emissions that have some resemblance to combustion atmospheres.

A couple years ago, we were approached by Queen’s University located in Kingston, Ontario, Canada to assist with atmosphere analysis in mining research.

They were detonating an explosive charge in a chamber approximately 14m3 (500ft3). The produced atmosphere was pumped to a monitoring station about 10-20m away.

The atmosphere developed in the chamber was no doubt a product of the following constituents:
- the products of heat and combustion
- the prevailing atmosphere prior to the explosion; e.g. O2 content
- the chemistry of the explosive

The gas analysis required was:
0 – 25% O2
0 – 2,000ppm CO
0 – 20,000ppm CO2
0 – 800ppm NO2
0 – 800ppm NO

The CO / CO2 were done by infrared detectors. The other gases were done by electrochemical sensors.

It is understandable that an explosion event can be very dusty. In this case, the explosion atmosphere was contained inside a chamber and the intention was to analyze the gases soon after detonation. To enable this, a remote probe & heated filter was supplied. After the explosion, the probe / filter assembly would be mated to the chamber via a set of bolted flanges similar to the graphic below.

Another option would have been to permanently mount the probe onto the chamber and install a heavy manual valve in the pipe between them. After the explosion, the valve could be opened and analysis begun.

During or after analysis, a supply of instrument air or N2 could be connected to the filter assembly enable a blow-back function which sends a blast of high pressure air/N2 back through the probe and filter to push any accumulated dust back out into the chamber.


Connected to the filter system was the analyzer which had a built-in pump. The pump pulls a gas sample through the probe and filters and into the detectors for analysis. If the sample tubing between the chamber and the analyzer runs outdoors in cold weather, the tubing will require some form of freeze-protection. This will ensure that any condensation will not freeze up and block flow.

Besides the gases listed above, it was expected that up to 1000ppm NH3 would develop in the chamber. The analyzer was therefore designed with NH3-resistant components to prevent corrosion. Up to 5000ppm CH4 was also expected, but this was not a corrosion concern. We were able to propose a ppmCH4 detector. However, this did not end up being needed.

If a system like this is of interest to you, contact Nova for details.

1-800-295-3771
sales at nova-gas dot com
websales at nova-gas dot com
http://www.nova-gas.com/
https://twitter.com/NOVAGAS
http://www.linkedin.com/company/nova-analytical-systems-inc-
http://www.tenovagroup.com/

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