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Friday, May 10, 2013

#120 - Rapid Train Loading Systems by Tenova Takraf

I’ve always loved trains. Perhaps it’s the scale and power of the equipment. Perhaps it’s the history and variety of the industry.

A couple of historical highlights that appeal to me are: *

Regarded by many as The Ultimate Steam Locomotive of All Time -
the vast "Niagara" 4-8-4 of the New York Central Railroad.


The first main line diesel-electric in North America (Canadian National),
No. 9000, built in 1929, and split into two units for operation
following trial running. 


The Hiawatha Express
Top: Class A 4-4-2 No. 1 near Dearfield, Illinois, 1939.
Above: Class F7 No. 101 darkens the sky over Milwaukee
as it pulls with Train No. 101, the streamlined
13-coach "Afternoon Hiawatha".


The Swedish rod-drive triple-unit Class "Dm3" electric locomotives can
produce more than 200,000lb of tractive effort.

June 13/2013 - A part 2 to this post was added here - http://nova-gas.blogspot.ca/2013/06/126-takraf-train-post-was-big-hit.html


Speaking of trains, Tenova Takraf makes loading systems for railway cars. Tenova TAKRAF Rapid Rail Loading Systems use the flask loading system to load particulate material into moving trains:
  • loading at rates of up to 8,000 t/h.
  • handling a variety of rail wagons of different capacities and types.
  • loading with accuracies, which meet most countries’ statutory requirements.
  • allowing for a variation in material size and bulk density.

May 24, 2013 - More pictures added to this post; shown below.



The system pre-weighs each wagon load prior to depositing the load into the moving wagon. An optional extra is the integrated calibration system, which operates via a SCADA system. Flow of material outside the storage bin and weigh flask is controlled by single-pass radial gates. These are actuated hydraulically by a system that ensures that the gates close fully without jamming.




The Tenova TAKRAF Profile Chute system, through which material flows into the wagons, is self adjusting and allows for differences in the heights of wagons to ensure the correct profile of material in the wagons. The chute is designed to minimise potential dust emissions during loading.



The Profile Chute is fail-safe in the event of any electrical or hydraulic power failure. The Chute will automatically move out of the way of rolling stock entering the rapid rail loading system bay.

SELF LEARNING CAPABILITY
The Tenova TAKRAF Rapid Rail Loading System incorporates a programmable logic controller (PLC) and computer controlled measurement system, which has a learning capability.



As the first few wagons are loaded, the system assesses the effect of the loaded material’s density and flow characteristics; the latter is affected by particle size, moisture, temperature, etc. The system automatically accounts for prevailing conditions and loads subsequent wagons to a high level of accuracy.




CONTROL SYSTEMS
Tenova TAKRAF Rapid Rail Loading Systems are equipped with user friendly computer control, information and records systems.

The accurate loading capability avoids penalties because:
  • individual wagons are not overloaded.
  • axle distribution requirements are met.
  • wagons are loaded to the correct height.

The control system is based on client specified hardware and Windows™ based software allowing:
  • overall SCADA control of the operation.
  • automatic validation of truck numbers as they are entered into the SCADA system.
  • visual monitoring of operations through closed circuit television systems.

Several optional facilities can be supplied, including:
  • uninterrupted power supply for computer systems.
  • communication networks to the other computers, PCs or mainframes.
  • communications with other weighing equipment on the plant to control reclaim operations.
  • built-in mass calibration systems to simplify calibration.





Tenova TAKRAF
Tenova Mining & Minerals (Pty) Ltd
1 Kramer Road
Bedfordview
Johannesburg
PO Box 75996
Gardenview, 2047
South Africa
phone +27 11 201 2300
fax +27 11 455 4547
enquiries.TMM@za.tenovagroup.com

TAKRAF GmbH
Torgauer Straße 336
04347 Leipzig
Germany
phone +49 341 2423 500
fax +49 341 2423 510
sales@takraf.com


Nova Analytical Systems
1-800-295-3771
sales at nova-gas dot com
websales at nova-gas dot com
http://www.nova-gas.com/



* Scanned from The Illustrated Directory of Trains of the World by Brian Hollingsworth © Salamander Books Ltd., 2000. Excellent rail resource with pictures and short summary of historic and modern locomotives worldwide.

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